Pilot Scale Batch Stirred Hydrogenation Reactors
A pilot-scale stirred hydrogenation reactor is not just a bigger lab autoclave. It is an integrated process development unit that combines chemistry with critical chemical engineering principles—mass transfer, heat transfer, and mixing. Successful pilot-scale work provides the data necessary to confidently design a safe, efficient, and economical commercial production plant. The investment in a well-instrumented, flexible pilot system significantly de-risks the entire scale-up pathway for hydrogenation processes.
- HXCHEM
- China
- 40 days after payment
- 60 sets per month
Details
Pilot Scale Batch Stirred Hydrogenation Reactors
Pharmaceutical; Chemical; Dying industry; Chemical immediate, etc.
Introduction
Hydrogenation reactors are specialized vessels where hydrogen gas reacts with compounds (typically organic) in the presence of a catalyst. They're essential in industries from pharmaceuticals to food processing and petrochemicals. This series pilot Scale Batch Stirred Hydrogenation Reactors can be design open type elliptical head closure or flat cover lid closure. The reactor is fabricate in solid stainelss steel SS316L, and jacket heating design.
The magnetic coupling drive agitator, have no leakage, smooth run, low noise and easy operation, which is widely used for high pressure, high vacuum and high temperature condition. Gas induction agitation is a specialized impeller system that self-induces gas from the headspace into the liquid without requiring external compressors or spargers. The impeller creates a low-pressure zone that draws gas down a hollow shaft and disperses it at high shear.
Reactor volume: 100ltr, 200ltr, 300ltr, 500ltr; 1000ltr
Pressure: -1 /FV) to + 100 bar
Temperature: -20 °C to +250 °C
Material: Solid stainless steel; SA516 Gr70+ SS316L cladding
Pilot plant manufacturers | High pressure autoclave reactor | Hydrogenation reactors | Pilot batch reactor | Pilot hydrogenation reactor
Product Feature
Floor stands or moveable cart type.
Capacity volume: 100 liters to 1000 liters .
Max pressure: 300 bar; Max temperature up to 300 ℃
Low to high torque magnetic couplings: static seal with no leakage.
Top Head type: Elliptical head or flat cover lid; Bottom head type: Ellipsoidal type.
Available material:SS304, SS316, Titanium, Nickel, Hastelloy B/C, Monel, Zirconium, Inconel.
Monitor and control: Temperature, pressure, motor speed, operating time, etc.
Customized according to customers requirement.
Applications
Pharmaceuticals: API synthesis, chiral compound production
Petrochemicals: Diesel hydrotreating, lubricant production
Food Industry: Vegetable oil hardening (margarine production)
Chemicals: Aniline, cyclohexane, methanol production
Renewable Fuels: Biofuel upgrading (HVO/HEFA)
Standard Specifications
GSH pilot pressure reactor standard specification
| GSH-50 | ||||
| 50 | ||||
Standard 100bar, -0.1-250 bar customized | ||||
SS304 or SS316 wetted parts, other alloys (Titanium, Hastelloy, Duplex steel, etc.) | ||||
0~350 customize based on operate temp. | ||||
| 0-500 | ||||
| 1.5 | ||||
According to the working temperature | ||||
Standard electric heating(Thermal oil, steam, far infrared heating available) | ||||
Flat cover or elliptical flange closure | ||||
Propeller, paddle, anchor, spiral, turbine, gas inducing type, etc | ||||
Spiral cooling cools with cooling water | ||||
Discharging from bottom or above. | ||||
PID temperature display and control, accuracy±1 ℃; Stirring speed display; Operation time display; Heating voltage and current display; Touch screen optional. | ||||
Pressure gauge, Safety valve port; Temp. measuring port; Gas and liquid port; Dip tube; Vent port; Solid charging port; Cooling coil inlet and outler port; | ||||
Note：The above standard parameters are for reference only. Different processe have their own reasonable selection, not the more complete the function, the better.
The structure, specification, nozzle size and orientation need to be confrimed after communicating with us.
100ltr-1000ltr pilot high pressure autoclave reactor; China factory directly supply; Customization based on process data.
