Pilot Scale Polymerization Reactor For Viscous Polymer

The wetted parts of the reactor will be polished to ensure that the material will not sticky on the wall. Rich experience in design and manufacturing of heating and condensation reflux systems. The professional team focuses on the design and optimization of stirrer under the high-viscosity polymer. Medium-scale pressure reactors | Pilot scale jacketed reactor | Pilot lab reactor

  • HXCHEM
  • China
  • 30 days after payment
  • 30 sets/month

Details

Pilot Scale Polymerization Reactor For Viscous Polymer

Introduction

Polymers are often sticky. When the temperature is low, the viscosity will be higher. What's more worse, polymers may crystallized so that pipe and reactor is block. Therefore, this series of reactor need to be designed after confirming the polymer properties and product quality. Allowance must be made for the effects of high viscosities on both heat transfer and reaction kinetics. The molecular structure of polymers may be affected by chemistry, reactor configuration and process conditions, all of which must be well understood in the selection and design of reactors. HXCHEM pilot reactors and related stirring tech. can help solve the difficulties in the intermediate production of polymerization.


Mini-plant pilot reactor | Reactor manufacturers | Chemical reactor vessel


Product Features

Floor stands or moveable cart type.

? Capacity volume: 10 liters to 500 liters.

Max pressure: 200 bar;  Max temperature up to 350 ℃

Low  to high torque magnetic couplings: static seal with no leakage.

Lifting device available for reactor head rising and lowering.

Impeller type for polymerization:Optimized paddle, anchor, frame, spiral type.

Available material:SS304, SS316, Titanium, Nickel, Hastelloy B/C, Monel, Zirconium, Inconel.

Monitor and control: Temperature, pressure, motor speed, operating time, etc

Customized according to customers requirement.


Standard Specifications


Model No.

  GSH-I0  

  GSH-20 

  GSH-30  

  GSH-50  

GSH-100GSH-200GSH-300GSH-500

  Nominal Capacity        (L)

10

20

30

50

100200300500

  Design Pressure        (bar) 

100

100

100

100

-0.1-300 bar customized

Material

SS304 or SS316 wetted parts

  Design Temperature     (℃)

350

0~350 customized

  Stirring Speed          (r/min)

0-180

0-150

0-150

0-150

0-1500-1500-1200-120

  Motor Power              (kW)

0.6

1.1

1.5

1.5

2.22.245.5

  Heating Power           (kW)

4

9

9

15

Selection according to the working temperature

  Heating Method 

Standard electric thermal oil heating

Head type Standard Flat cover type(Ellipsoidal, Conical type available)
Impeller type (Optional)
Optimized paddle, anchor, frame, spiral, screw type 
Cooling type (Optional)External reflux cooling
Discharging type (Optional)
Discharging from bottom or above.

  Control panel

PID temperature display and control, accuracy±1 ℃;stirring speed display;

Operation time display; Heating voltage and current display

Opening port of head

(Optional)

Pressure gauge, Safety valve port; Temp. measuring port; 

Gas and liquid port; Dip tube; Vent port; Solid charging port; 



Note:The above standard parameters are for reference only. Different processe have their own reasonable selection, not the more complete the function, the better. 

The structure, specification, nozzle size and orientation need to be confrimed after communicating with us.


Customized Specifications

If there has special process requires,HXHCEM will also customize for you!

Pls list your basis process parameters like follows:

1. Reactor volume

2. Operating Temperature

3. Operating Pressure

4. Reactor Material / contacting components material

5. Agitator type,  and the Mixing Speed, motor power request?

6. With heating device or not.

7. Internal cooling coil or not, exchange area?

8. Lifting device or not?

9. Your other requests

......Contact us

We like to help you to accomplish your plans.


Product Details

Structure Drawings

Pilot scale Polymer reactor




Delivery Details

Departure Port: Qingdao Port or Shanghai Port


Time of Delivery:


Name

Est.time (Days)

Lab instru.

<7

Pilot plant

<20

Industrial

<40



Note:The specific delivery date subject to product specifications and quantity.


Payment Terms:


Payment amount

≤10000USD

>10000USD

Payment term

100% TT in advance

40% T/T in advance, balance before shippment.

Other type

Paypal;Alibaba

100% Irrevocable L/C at Sight



Note: The specific payment terms will be confirmed through negotiation.


Package type:

Wooden Box Packaging (Standard export package)

Application: By air; LCL(Less container loading) by sea.

Details:The product will be covered by PE film, then packed in plywood case. If necessary, steel frame outside support and steel wire inside fixing.


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