Acid leaching horizontal stirred hydrometallurgy reactor

One of the principal applications for which HXCHEM Pressure Reactors are used is in the field of hydrometallurgy or the extraction of metals from their ores by leaching with acids at elevated temperatures and pressures. The reactor is high resistant to high pressure, high temperature, strong acidity and long-term wearing.Hydrometallurgy reactor/ Titanium cladding leaching autoclave/ Acid leaching reactor/Leaching autoclaves / Acid leaching autoclaves

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  • CHINA
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Acid leaching horizontal stirred hydrometallurgy reactor


INTRODUCTION



High pressure acid leach hydrometallurgy Titanium reactor; Hydrometallurgy is the process of chemical treatment of metal mineral raw materials in acidic medium or aqueous solution of alkaline medium or organic solvent extraction, separation of impurities, extraction of metals and their compounds. Mixing duties:Fast dispersion of feed streams; Optimal blending of acid and slurry; Solid suspension

hydrometallurgy reactor stirred hydrometallurgy reactor


Applications of Titanium Reactors in hydrometallurgy:

  • Bioleaching reactor
  • Direct leaching
  • Pre-Oxidation Tank
  • Cyano detoxification
  • Arsenic Removal
  • Iron precipitation
  • Vaporized chloride leaching, for example, for nickel matte treatment
  • Recovery of scandium and rare earth elements (containing SO2 gas)
  • Production of battery-level lithium carbonate (containing CO2 gas)



SPECIFICATIONS




MAIN SPECIFICATION
Type
FCH5000~30,000L
Volume(L)
5000L, 10000L, 15000L, 20000L, 25000L, 30m3
Working pressure(MPa)
Negative pressure -0.1~2.5
Working temperature(°C)
0~250℃
Stirring speed(rpm)
0~150
Motor power(KW)
37kW,  45kW,  55kW
Heating type
Heat oil jacket heating
Charging type
Discharging from bottom.
Stirring type
Paddle, anchor, frame type, etc.
Shaft seal type
Magnetic seal, mechanical seal,
Motor & reducer
Explosion-proof gear motor, Gear reducer, frequency inventor
Wet materials
Titanium, 904L , hastelloy claddding sheet.
Design codeGB150, ASME CODE


These reactions are generally carried out using sulfuric acid as the leaching acid. Titanium is almost the universal metal chosen as the material of construction for reactors used in this field. While Titanium has poor resistance to pure sulfuric or hydrochloric acid, the presence of the high-valence metal ions such as ferric, cupric, nickel, etc., resulting from the extraction process dramatically reduces the corrosive effects of these acids on Titanium. Raw Titanium will burn in the presence of high pressure oxygen.  Essentially all hydrometallurgy extractions are done under a high pressure oxygen atmosphere to maintain the oxidative leaching conditions. So great care must be taken to avoid conditions where the Titanium can be ignited in the oxygen atmosphere. So hastelloy C276 oxygen tube will be commonly used in this place. 


Acid leaching reactor hydrometallurgy reactor

Vertical titanium cladding leaching autoclave applicated in hydrometallurgy 


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